ASTM B498 Galvanized Steel Wire for ACSR

The 300,000-ton automatic tunnel-type continuous pretreatment line (production line) is controlled by the PLC program control system, and is subjected to surface treatment processes such as pickling, dipping, rinsing, phosphating, warm washing, saponification, and drying.

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We clearly recognize that technology must be continuously improved, otherwise our flange for pipe pile, concrete square steel pipe pile molds, gi coil material will not be able to compete with other similar products. Our company has been taking quality reputation as the purpose, taking the market as the guidance, seeking development by innovation, and constantly develop new products. As operation principle is 'be market-oriented, good faith as principle, win-win as objective', holding on 'customer first, quality assurance, service first' as our purpose, dedicated to provide the original quality, create excellence service, we won the praise and trust in the industry. We create a good cultural atmosphere and constantly strengthen the cohesion and centripetal force within the company.

Product Introduction

High Strength Galvanized Steel Wire is a steel wire with a wide range of applications, which can be used in equipment such as terminal cranes, mining winches and tower cranes. It not only has high strength and good performance, but also has quality assurance. It is the best choice for steel reinforcement applications in engineering construction and industrial manufacturing.

Features

High Strength Galvanized Steel Wire is made of high-quality galvanized steel wire, with high strength, sturdiness and durability, and stronger fatigue resistance. It has a smooth surface, no burrs, and will not hurt your hands. It has strong bearing capacity, abrasion resistance , and the quality is guaranteed. Please rest assured to buy.

Diameter: 1.8mm – 4.0mm

Package: Coil(50kg-500kg), Drum, Z2, Z3

Standard: ASTM B498, GB/T 3428(G1A-G5A)

Application: High strength galvanized steel wire for Round wire concentric lay overhead electrical stranded conductors,

1 Grade Galvanized Steel Wire

Specified Diameter MM		Mm Permissible variation	Stress at 1% Extension, min, Mpa	Ultimate Tensile Strength, Min Mpa	Elongation in 250mm min, %	Wrap Test of Cylindrical mandrel dia mm	Twist Test No. min
From	To		Stress at 1% Extension, min, Mpa	Ultimate Tensile Strength, Min Mpa
From	To		Zinc Coating Class A
1.80	2.25	±0.03	1170	1340	3	1D	18
2.25	2.75	±0.04	1140	1310	3	1D	16
2.75	3.00	±0.05	1140	1310	3.5	1D	16
3.00	3.50	±0.05	1100	1290	3.5	1D	14
3.50	4.00	±0.06	1100	1290	4	1D	12

2 Grade Galvanized Steel Wire

D Specified Diameter MM		Mm Permissible Variation	Stress at 1% Extension, min Mpa	Ultimate Tensile Strength, Min Mpa	Elongation in 250mm min, %	Wrap Test of Cylindrical mandrel dia. mm	Twist Test No. min
From	To		Stress at 1% Extension, min Mpa	Ultimate Tensile Strength, Min Mpa
From	To		Zinc Coating Class A
1.80	2.25	±0.03	1310	1450	2.5	3D	16
2.25	2.75	±0.04	1280	1410	2.5	3D	16
2.75	3.00	±0.05	1280	1410	3.0	4D	16
3.00	3.50	±0.05	1240	1410	3.0	4D	14
3.50	4.00	±0.06	1170	1380	3.0	4D	12

3 Grade Galvanized Steel Wire

D Specified Diameter. MM		Mm Permissible Variation	Stress at 1% Extension, Min Mpa	Ultimate Tensile Strength, Min Mpa	Elongation in 250mm min, %	Wrap test of Cylindrical mandrel dia. mm	Twist test No. min
From	To		Stress at 1% Extension, Min Mpa	Ultimate Tensile Strength, Min Mpa
From	To		Zinc Coating Class A
1.80	2.25	±0.03	1450	1620	2.0	4D	14
2.25	2.75	±0.04	1410	1590	2.0	4D	14
2.75	3.00	±0.05	1410	1590	2.5	4D	12
3.00	3.50	±0.05	1380	1550	2.5	4D	12
3.50	4.00	±0.06	1340	1520	2.5	4D	10

4 Grade Galvanized Steel Wire

D Specified Diameter. MM		Mm Permissible Variation	Stress at 1% Extension, Min Mpa	Ultimate Tensile Strenght, Min Mpa	Elongation in 250mm min, %	Wrap test of Cylindrical mandrel dia. mm	Twist test No. min
From	To		Stress at 1% Extension, Min Mpa	Ultimate Tensile Strenght, Min Mpa
From	To		Zinc Coating Class A
1.80	2.25	±0.03	1580	1870	3.0	4D	12
2.25	2.75	±0.04	1580	1820	3.0	4D	12
2.75	3.00	±0.05	1550	1820	3.5	4D	12
3.00	3.50	±0.05	1550	1770	3.5	4D	12
3.50	4.00	±0.06	1500	1720	3.5	4D	10

5 Grade Galvanized Steel Wire

D Specified Diameter. MM		Mm Permissible Variation	Stress at 1% Extension, Min Mpa	Ultimate Tensile Strenght, Min Mpa	Elongation in 250mm min, %	Wrap test of Cylindrical mandrel dia. mm	Twist test No. min
From	To		Stress at 1% Extension, Min Mpa	Ultimate Tensile Strenght, Min Mpa
From	To		Zinc Coating Class A
1.80	2.25	±0.03	1600	1960	3.0	4D	12
2.25	2.75	±0.04	1600	1910	3.0	4D	12
2.75	3.00	±0.05	1580	1910	3.5	4D	12
3.00	3.50	±0.05	1580	1870	3.5	4D	12
3.50	4.00	±0.06	1550	1820	3.5	4D	10

Zinc Coating

D Specified Diameter. mm		Area Density of Coating, min, of Uncoated Wire Surface, g/㎡
From	To	Class A	Class B
1.8	2.25	215	/
2.25	3.00	230	/
3.00	3.50	245	/
3.50	4.00	260	/

Production Equipment

8 straight-type wire drawing machines, the pickled phosphating saponified wire rods are drawn through multiple passes to reach the required diameter and wound up onto the spool.

The steel wire is discharged through the pay-off machine and enters the electrolytic alkali washing tank for degreasing (removing the lubricating film during drawing)

The steel wire is degreased and cleaned by electrolytic alkali washing tank, pickled, washed, and then enters the plating bath, and then dried to enter the hot-dip galvanizing pot.

The excess zinc on the surface of the steel wire was scraped back to the zinc pot by a nitrogen wiping device, and a zinc layer having a smooth surface was obtained, and then the cooling jet formed by the four water nozzles cooled the molten zinc into solid zinc. Then enter the wire take-up machine through the branch line guiding device.

Through the guiding device and take-up machine,leading to two type of packing.One is the hollow packing,the other one is spool packing.

The steel wire is wound from the 1000 type wheel to the 400, 500 or 630 type of wheel. The process should pay attention to the steel wire strength grade, wire diameter and wire length. If the error occurs, the steel strand can not be delivered.

4 sets 1x7 stranding machine and 1 set 1x19 stranding machine.

Testing Equipments

Our company has complete and advanced testing facilities and high qualified inspection technicians. Each process, from the materials, semi-products, finished products, to the production implement, is totally under a strict quality control system to guarantee the final performances of all the products.

1.Electronic Tensile Testing Machine; （100T） Hydraulic Universal Testing Machine; Torsion Testing Machine; Metallographic Microscope

2.Chemical Composition Analyzer; Bend Testing Machine; Wrap Testing Machine; Fatigue Testing Machine

We mainly deals in ASTM B498 Galvanized Steel Wire for ACSR, and special specifications products can also be customized according to customer requirements. With modern management system, reliable reputation and strong technical force, our company has since reached a new level. Warmly welcome you to visit our factory sincerely.

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