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Customized Flat Electric Wires Multi-Core 2.5mm Twin Cable 3 Core PVC Coated Cables Flexible Wire

Customized Flat Electric Wires Multi-Core 2.5mm Twin Cable 3 Core PVC Coated Cables Flexible Wire

High Strength Galvanized Steel Wire is a steel wire with a wide range of applications, which can be used in equipment such as terminal cranes, mining winches and tower cranes.

We adopt a high-efficiency manufacturing system to continuously improve the quality of black pvc coated galvanized steel wire, PPGL coils, 250mm 300mm 350mm 800mm 1000mm end plate, update design concepts, and improve service systems. We form a virtuous cycle of production, environmental protection and resource reuse to achieve a harmonious win-win situation for nature, society and economy. To surpass ourselves and develop together is a target that we always struggle for. We hope that the economic and social benefits of our company will be balanced to achieve sustainable development of the company. Hard work to keep making progress, innovation in the industry, make every effort to first-class enterprise.

Product Introduction

High Strength Galvanized Steel Wire is a steel wire with a wide range of applications, which can be used in equipment such as terminal cranes, mining winches and tower cranes. It not only has high strength and good performance, but also has quality assurance. It is the best choice for steel reinforcement applications in engineering construction and industrial manufacturing.


Features

High Strength Galvanized Steel Wire is made of high-quality galvanized steel wire, with high strength, sturdiness and durability, and stronger fatigue resistance. It has a smooth surface, no burrs, and will not hurt your hands. It has strong bearing capacity, abrasion resistance , and the quality is guaranteed. Please rest assured to buy.


Diameter: 1.8mm – 4.0mm

Package: Coil(50kg-500kg), Drum, Z2, Z3

Standard: ASTM B498, GB/T 3428(G1A-G5A)

Application: High strength galvanized steel wire for Round wire concentric lay overhead electrical stranded conductors,



1 Grade Galvanized Steel Wire

Specified Diameter
MM

Mm
Permissible variation

Stress at 1% Extension, min, Mpa

Ultimate Tensile Strength, Min Mpa

Elongation in 250mm min, %

Wrap Test of
Cylindrical mandrel dia mm


Twist Test
No. min

From

To

Zinc Coating Class A

1.80

2.25

±0.03

1170

1340

3

1D

18

2.25

2.75

±0.04

1140

1310

3

1D

16

2.75

3.00

±0.05

1140

1310

3.5

1D

16

3.00

3.50

±0.05

1100

1290

3.5

1D

14

3.50

4.00

±0.06

1100

1290

4

1D

12


2 Grade Galvanized Steel Wire

D Specified Diameter
MM

Mm

Permissible Variation

Stress at 1% Extension, min Mpa

Ultimate Tensile Strength, Min Mpa

Elongation in 250mm min, %

Wrap Test of
Cylindrical mandrel dia. mm

Twist Test No. min


From


To

Zinc Coating Class A

1.80

2.25

±0.03

1310

1450

2.5

3D

16

2.25

2.75

±0.04

1280

1410

2.5

3D

16

2.75

3.00

±0.05

1280

1410

3.0

4D

16

3.00

3.50

±0.05

1240

1410

3.0

4D

14

3.50

4.00

±0.06

1170

1380

3.0

4D

12


3 Grade Galvanized Steel Wire

D Specified Diameter. MM

Mm

Permissible Variation

Stress at 1% Extension, Min Mpa

Ultimate Tensile Strength, Min Mpa

Elongation in 250mm min, %

Wrap test of Cylindrical mandrel dia. mm

Twist test

No. min


From


To

Zinc Coating Class A

1.80

2.25

±0.03

1450

1620

2.0

4D

14

2.25

2.75

±0.04

1410

1590

2.0

4D

14

2.75

3.00

±0.05

1410

1590

2.5

4D

12

3.00

3.50

±0.05

1380

1550

2.5

4D

12

3.50

4.00

±0.06

1340

1520

2.5

4D

10


4 Grade Galvanized Steel Wire

D Specified Diameter.
MM

Mm
Permissible Variation

Stress at 1% Extension, Min Mpa

Ultimate Tensile Strenght, Min Mpa

Elongation in 250mm min, %

Wrap test of Cylindrical mandrel dia. mm

Twist test No. min

From

To

Zinc Coating Class A

1.80

2.25

±0.03

1580

1870

3.0

4D

12

2.25

2.75

±0.04

1580

1820

3.0

4D

12

2.75

3.00

±0.05

1550

1820

3.5

4D

12

3.00

3.50

±0.05

1550

1770

3.5

4D

12

3.50

4.00

±0.06

1500

1720

3.5

4D

10


5 Grade Galvanized Steel Wire

D Specified Diameter.
MM

Mm
Permissible Variation

Stress at 1% Extension, Min Mpa

Ultimate Tensile Strenght, Min Mpa

Elongation in 250mm min, %

Wrap test of Cylindrical mandrel dia. mm

Twist test No. min

From

To

Zinc Coating Class A

1.80

2.25

±0.03

1600

1960

3.0

4D

12

2.25

2.75

±0.04

1600

1910

3.0

4D

12

2.75

3.00

±0.05

1580

1910

3.5

4D

12

3.00

3.50

±0.05

1580

1870

3.5

4D

12

3.50

4.00

±0.06

1550

1820

3.5

4D

10


Zinc Coating

D Specified Diameter.
mm

Area Density of Coating, min, of

Uncoated Wire Surface, g/㎡

From

To

Class A

Class B

1.8

2.25

215

/

2.25

3.00

230

/

3.00

3.50

245

/

3.50

4.00

260

/


Production Equipment

3


The 300,000-ton automatic tunnel-type continuous pretreatment line (production line) is controlled by the PLC program control system, and is subjected to surface treatment processes such as pickling, dipping, rinsing, phosphating, warm washing, saponification, and drying.


4


8 straight-type wire drawing machines, the pickled phosphating saponified wire rods are drawn through multiple passes to reach the required diameter and wound up onto the spool.


5


The steel wire is discharged through the pay-off machine and enters the electrolytic alkali washing tank for degreasing (removing the lubricating film during drawing)


6


The steel wire is degreased and cleaned by electrolytic alkali washing tank, pickled, washed, and then enters the plating bath, and then dried to enter the hot-dip galvanizing pot.


7


The excess zinc on the surface of the steel wire was scraped back to the zinc pot by a nitrogen wiping device, and a zinc layer having a smooth surface was obtained, and then the cooling jet formed by the four water nozzles cooled the molten zinc into solid zinc. Then enter the wire take-up machine through the branch line guiding device.


9


Through the guiding device and take-up machine,leading to two type of packing.One is the hollow packing,the other one is spool packing.


10


The steel wire is wound from the 1000 type wheel to the 400, 500 or 630 type of wheel. The process should pay attention to the steel wire strength grade, wire diameter and wire length. If the error occurs, the steel strand can not be delivered.


11


4 sets 1x7 stranding machine and 1 set 1x19 stranding machine.


Testing Equipments

Our company has complete and advanced testing facilities and high qualified inspection technicians. Each process, from the materials, semi-products, finished products, to the production implement, is totally under a strict quality control system to guarantee the final performances of all the products.

1.Electronic Tensile Testing Machine; (100T) Hydraulic Universal Testing Machine; Torsion Testing Machine; Metallographic Microscope

2.Chemical Composition Analyzer; Bend Testing Machine; Wrap Testing Machine; Fatigue Testing Machine



Over the years, the company has been adhering to the business philosophy of professionalism, focus, and excellence, and has always concentrated all of its strength in the field of Customized Flat Electric Wires Multi-Core 2.5mm Twin Cable 3 Core PVC Coated Cables Flexible Wire. Competition is not only the objective law of market economy, but also the internal demand of enterprise development. The company always adheres to the tenet of "quality for survival, reputation for development", and always pursues customer satisfaction as the goal. We hope that our products will provide users with more convenience and safety. We sincerely welcome users to come and guide us to create a brand together.

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